hYPERMAX pOWERMAX 30 air torch consumables kit
Hypertherm Powermax30 Air Plasma Torch Consumables Kit
  • T AIR Plasma Torch Spares
  • Consumables Kit – 30 AIR
  • Genuine Hypertherm®
£105.50 ex VAT Add to cart
Hypertherm Powermax 30 AIR Plasma torch deflector
Hypertherm Powermax 30 AIR Plasma Torch Deflector – 420399
  • T AIR Plasma Torch Deflector
  • Consumable – 30 AIR
  • Genuine Hypertherm
£10.85 ex VAT Add to cart
Hypertherm 30 air retaining cap
Hypertherm Powermax 30 AIR Plasma Torch Retaining Cap – 420135
  • T AIR Plasma Torch Retaining Cap
  • Consumable – 30 AIR
  • Genuine Hypertherm
£20.50 ex VAT Add to cart
Hypertherm 30 air nozzle
Hypertherm Powermax 30 AIR Plasma Torch Nozzle (Pack 5) – 420134
  • T AIR Plasma Torch nozzles (x5)
  • Consumable – 30 AIR
  • Genuine Hypertherm
£23.20 ex VAT Add to cart
Hypertherm 30 AIR Electrode
Hypertherm Powermax 30 AIR Plasma Torch Electrode (Pack 5) – 420132
  • T AIR Plasma Torch electrodes (x5)
  • Consumable – 30 AIR
  • Genuine Hypertherm
£23.85 ex VAT Add to cart
Hypertherm powermax 30 air swirl ring
Hypertherm Powermax 30 AIR Plasma Torch Swirl Ring – 420133
  • T AIR Torch Swirl Ring
  • Consumable – 30 AIR
  • Genuine Hypertherm
£10.25 ex VAT Add to cart
Hypertherm Powermax 30 XP Consumables Kit
Hypertherm Powermax 30XP Plasma Torch Consumables Kit
  • Duramax Plasma Torch Spares
  • Consumables Kit – 30 XP
  • Genuine Hypertherm
£117.00 ex VAT Add to cart
Hypertherm Powermax 30XP Shield
Hypertherm Powermax 30XP Plasma Torch Shield – 420116
  • Duramax Plasma Torch Shield
  • Consumable – 30 XP
  • Genuine Hypertherm
£9.40 ex VAT Add to cart
Hypertherm Powermax 30XP retaining cap
Hypertherm Powermax 30XP Plasma Torch Retaining Cap – 420114
  • Duramax Plasma Torch Retaining Cap
  • Consumable – 30 XP
  • Genuine Hypertherm
£16.50 ex VAT Add to cart
Hypertherm Powermax 30XP Nozzle
Hypertherm Powermax 30XP Plasma Torch Nozzle (Pack 5) – 420118
  • Duramax Plasma Torch nozzles (x5)
  • Consumable – 30 XP
  • Genuine Hypertherm
£23.95 ex VAT Add to cart
Hypertherm Powermax 30XP plasma Electrode
Hypertherm Powermax 30XP Plasma Torch Electrode (Pack 5) – 420120
  • Duramax Plasma Torch electrodes (x5)
  • Consumable – 30 XP
  • Genuine Hypertherm
£23.55 ex VAT Add to cart
Hypertherm Powermax 30XP Swirl Ring
Hypertherm Powermax 30XP Plasma Torch Swirl Ring – 420211
  • Duramax Plasma Torch Swirl Ring
  • Consumable – 30 XP
  • Genuine Hypertherm
£11.60 ex VAT Add to cart
Hypertherm 45 XP Plasma spares kit - 0851510
Hypertherm Powermax 45XP Plasma Torch Consumables Kit
  • Duramax Plasma Torch Spares
  • Consumables Kit
  • Genuine Hypertherm
£135.00 ex VAT Add to cart
Hypertherm PowerMax 45 XP plasma torch shield
Hypertherm Powermax 45XP Plasma Torch Shield – 220818
  • Duramax Plasma Torch Shield
  • Consumable – 45 XP
  • Std Drag Cutting Shield
£11.55 ex VAT Add to cart
Hypertherm Powermax 45XP Marking Shield
Hypertherm Powermax 45XP Plasma Torch Marking Shield – 420542
  • Duramax Plasma Torch Marking Shield
  • Consumable – 45 XP
  • Genuine Hypertherm
£12.60 ex VAT Add to cart
Hypertherm HyAccess retaining cap
Hypertherm Powermax 45XP Plasma Torch HyAccess Retaining Cap – 420413
  • Duramax Plasma Torch Retaining Cap
  • Consumable – 45 XP
  • Genuine Hypertherm HyAccess
£31.00 ex VAT Add to cart
Hypertherm Powermax 45XP Plasma Torch Retaining Cap – 220854
  • Duramax Plasma Torch Retaining Cap
  • Consumable – 45 XP
  • Genuine Hypertherm
£23.10 ex VAT Add to cart
Hypertherm Powermax 45XP Nozzle
Hypertherm Powermax 45XP Plasma Torch Nozzle (Pack 5) – 220941
  • Duramax Plasma Torch nozzles (x5)
  • Consumable – 45XP
  • Genuine Hypertherm
£24.35 ex VAT Add to cart
Hypertherm Powermax 45 XP Marking nozzle
Hypertherm Powermax 45XP Plasma Torch Marking Nozzle (Pack 5) – 420415
  • Duramax Plasma Torch nozzles (x5)
  • Consumable – 45XP
  • Genuine Hypertherm
£26.95 ex VAT Add to cart
Hypertherm Powermax 45XP electrode
Hypertherm Powermax 45XP Plasma Torch Electrode (Pack 5) – 220842
  • Duramax Plasma Torch electrodes (x5)
  • Consumable – 45 XP
  • Genuine Hypertherm
£33.00 ex VAT Add to cart
Hypertherm Powermax 45XP Copperplus electrode long life
Hypertherm Powermax 45XP Longlife Plasma Torch Electrode (Pack 5) – 220777
  • Duramax Plasma Torch electrodes (x5)
  • Consumable – 45 XP
  • Genuine Hypertherm
£38.75 ex VAT Add to cart
Hypertherm Powermax 45XP Swirl ring
Hypertherm Powermax 45XP Plasma Torch Swirl Ring – 220857
  • Duramax Plasma Torch Swirl Ring
  • Consumable – 45 XP
  • Genuine Hypertherm
£14.25 ex VAT Add to cart
Hypertherm Powermax 65 XP Consumables Kit
Hypertherm Powermax 65 Plasma Torch Consumables Kit
  • Duramax Plasma Torch Spares
  • Consumables Kit
  • Genuine Hypertherm®
£155.00 ex VAT Add to cart
Hypertherm Powermax 85 Consumables Kit
Hypertherm Powermax 85 Plasma Torch Consumables Kit
  • Duramax Plasma Torch Spares
  • Consumables Kit
  • Genuine Hypertherm®
£149.50 ex VAT Add to cart
Hypertherm Powermax 105 Plasma cutting consumables kit
Hypertherm Powermax 105 Plasma Torch Consumables Kit
  • Duramax Plasma Torch Spares
  • Consumables Kit
  • Genuine Hypertherm®
£152.50 ex VAT Add to cart

HYPERTHERM POWERMAX PLASMA CUTTER TORCH SPARES

This page contains listings for a wide range of plasma cutting consumables for the popular Hypertherm brand of plasma cutting equipment.  Considered by many as the premium brand of plasma cutters, Hypertherm are made in America.

Generally, Hypertherm Plasma cutting torches have the following spares in the listed order starting from the cutting side of the torch:

SHIELD:  The shield protects the other consumables from heat and spatter.  Different designs and shapes are available for the different plasma cutting application.  Drag cutting shields have a castleation so that the torch shield is held in contact with the workpiece during the cut.  These castleations set the torch height at its optimum for hand cutting operation.  The user simply drags the shield over the material to make the cut.  Different plasma torch shields are used for marking and gouging as well as mechanised shields for automated plasma cutting.  The shield is changed less often than both the nozzle and electrodes.  Changeover of this consumable should be performed when the main orifice or ventilation holes become damaged or blocked.  Failure to change these can result in poor cutting performance.  Hypertherm have produced a video on when to change shields.

RETAINING CAP: The retaining caps main function is to hold the swirl ring, nozzle and electrode in place as well as providing a thread for the shield to screw onto.  The recesses inside the cap also aids air flow around the consumables and assists the cutting process.  The retaining cap also protects the consumables from heat exposure and impact.  Hypertherm have produced a video on when to change retaining caps.

NOZZLE:  The nozzle or sometimes referred to as the cutting tip is the most commonly change plasma torch spare.  The nozzle focuses the arc by funneling the gas flow through the orifice.  Different orifice sizes and nozzle shapes are available, specific to the cutting, gouging or marking process and amperage being used.  A gouging nozzle for example, has a larger orifice and less defined arc than a cutting nozzle.  The nozzle bears the brunt of the heat exposure and as a result, the orifice will increase in size with use.  A worn nozzle will decrease cutting performance, increase cutting kerf (width) and produce a less defined arc, resulting in slower cutting speeds.  Hypertherms video on when to change the nozzle can be found here.

SWIRL RING: The swirl ring sits behind the nozzle and controls the swirling action of the plasma gas flow around the electrode.  By swirling the air, it constricts the air through the nozzle to tighten the arc and results in faster cutting speeds.  The swirl ring should be inspected for cracks, holes and deformities when changing other consumables.  On average, a swirl ring can last up to 15 electrode and nozzle changes.  A video on when to change the swirl ring is available.

ELECTRODES: The electrode provides power to the plasma arc.  An insert at the tip of the electrode is made from a material with a very high melting point, such as Hafnium.  As the electrode wears, the insert will slowly erode away, forming a small hole in the electrode tip.  Hypertherm recommend changing the electrode once the pit in the tip reaches approx 1mm in depth.  Failure to replace an electrode can cause a blowout which will damage both the electrode and nozzle.  If you need to slow down the cutting speed, are experiencing green discolouration of the arc or the arc is misfiring it is time to change the electrode.  Hypertherms video guide on electrode lifespans, can be found here.

 

If you cannot see the Hypertherm plasma torch spare you require here, feel free to call and we will endeavour to find the part needed.  All spares bought online are supplied as genuine Hypertherm parts.  Should you like a cheaper alternative, feel free to let us know.